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Chemical Fiber

Chemical Fiber

Turnkey automation for chemical fiber bobbin handling, from winder doffing to packaging, palletizing, stocking, and traceability systems.

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Automated Handling for Chemical Fiber Production

UTIT Trascar develops integrated systems for POY, FDY, and DTY-BCF production flows. Solutions are designed to preserve bobbin quality, reduce manual handling, support continuous operation, and connect process data from device level to MES and ERP systems.

Service

Winder Doffer

The doffer is engineered to interface with high-speed and turret-type winders, automating bobbin unloading while keeping the area in front of the winder usable for operators and service devices.

Process focus

  • Automatic doffing from winding positions with compact machine-front clearance
  • Single-spindle rotating units and programmable working positions for flexible layouts
  • Optional empty tube dispenser, door opening, weighing, labelling, and diameter checking

Operational benefits

  • Reduced manual labor around winders
  • Fast and repeatable handling cycles
  • Compatibility with higher-level supervision and traceability
Service

Automated Bobbin Handling

Chemical fiber bobbins are handled through precise, low-contact movements designed to preserve product integrity and improve first-quality production.

Handling architecture

  • Overhead shuttle systems or ground shuttle systems with trolleys
  • Movement logic designed to minimize product contact and subjective operator interpretation
  • Manual operation continuity can be maintained as a fallback strategy

Quality focus

  • Gentle handling protects bobbin surfaces
  • Controlled movements support consistent output quality
  • Traceability starts from the first automated handling phase
Service

Packaging, Weighing & Labelling

The packaging area can integrate bobbin sorting, packaging, weighing, and labelling devices before palletizing or downstream storage.

Available functions

  • Bobbins sorting and packaging
  • Automatic weighing and labelling
  • Data continuity between packaging, palletizing, and warehouse stages

Main benefits

  • Less manual handling in repetitive end-of-line operations
  • Clear product identification throughout the flow
  • Reliable preparation for palletizing and shipment
Service

Stocking & Pallet Handling

Downstream logistics can include palletizing, stocking by transtacker, and final pallet packaging with hooding, wrapping, weighing, and labelling.

Integrated flow

  • Palletizing connected to packaging and stocking areas
  • Transtacker-based stocking where automated storage is required
  • Pallet hooding or wrapping with full pallet weighing and labelling

Design principles

  • Modular and scalable system architecture
  • 24/7 industrial reliability for demanding production environments
  • Energy-efficient handling solutions based on proven technologies
Service

Automation Software & ICT Integration

Automation software connects machine controllers, PLCs, SCADA, MES, ERP, and management KPI tools so production data can follow the product flow.

Integration levels

  • Device-level automation through PLC software and low-level communication
  • MES interfacing for doffer missions, data, and statistics
  • SAP or ERP interfacing plus web app KPI reporting for management

Control benefits

  • Full process traceability
  • Clear supervision of missions and production statistics
  • Reduced risk of interpretation errors in operating logic

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Tell us about your chemical fiber line

Tailored automation from winder to pallet

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